Filled Biscuit Production Line with Automatic Process

The filled biscuit production line is continuous equipment designed for the industrial production of filled biscuits, such as those with cream or chocolate fillings. It features high production capacity, starting at 200 kg per hour.

The complete line encompasses processes such as dough mixing, biscuit forming, baking, cooling, filling, and packaging. Fully automated processing minimizes manual labor while enhancing production efficiency and product consistency.

How Does the Filled Biscuit Processing Line Work?

The biscuit production process begins with dough mixing. Raw materials such as flour, sugar, and fats are thoroughly mixed to form a uniform dough, which then enters the sheeting and forming equipment to be shaped into the desired biscuits. The formed biscuit dough pieces enter a tunnel oven for continuous baking, ensuring the product achieves consistent color, texture, and structure.

After baking, the biscuits pass through a cooling conveyor system to reach a temperature suitable for filling before proceeding to the filling stage. Filling equipment evenly deposits cream, chocolate, or other fillings between the biscuits, creating the finished sandwich biscuits. Production parameters across the entire filled biscuit processing line can be adjusted according to specific product requirements.

Main Equipment of Filled Biscuit Production Line

Depending on the specific product and capacity, the production line typically includes equipment such as a dough mixer, biscuit forming machine, tunnel oven, cooling conveyor, and Fiilling machine.

For factories requiring a higher level of automation, additional equipment, such as packaging machines and chocolate coating systems. It can be integrated to create a comprehensive production process for filled biscuits.

• Dough Mixer: Uniformly mixes ingredients such as flour, sugar, fat, and water to produce a stable dough.
• Biscuit Forming Machine: Sheets and shapes the dough, ensuring uniform biscuit dimensions.
• Tunnel Oven: Continuously bakes the biscuit dough pieces with precise control over temperature and baking time.
• Cooling Conveyor: Rapidly cools the baked biscuits to prepare them for the subsequent filling process.
• Biscuit Filling Machine: Precisely injects fillings such as cream, chocolate, or jam into the biscuits, controlling the fill volume and consistency.

Features of Automatic Filled Biscuit Production Line

1. Food Grade Construction: Parts that come into direct contact with the product are made of SS304 stainless steel, complying with food production standards.
2. Flexible Capacity: Capacity ranges from 200 to 1,200 kg per hour; production lines can also be configured with different capacities based on the client’s specific needs.
3. Adjustable Voltage: Standard configuration is three phase 380V power; the voltage can be customized to meet the electrical standards of the installation country.
4. Wide Application: Suitable for producing filled biscuits (with fillings such as cream, chocolate, or jam) and other types of biscuits.
5. Easy Operation: The filled biscuit production line utilizes a PLC control system, allowing for centralized setting and adjustment of key production parameters (such as temperature and timing).
6. Easy Cleaning & Maintenance: The equipment features a modular design that is easy to disassemble, facilitating daily cleaning, inspection, and maintenance.
7. Customized Line Layout: We can design the production line layout based on specific biscuit product specifications, factory space constraints, and production capacity requirements.

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